The high-performance advantages of carbon fiber materials have produced many popular carbon fiber products. Carbon fiber boards are a particularly common product. Most of the applications of carbon fiber boards require assembly. At this time, processing is required. A series of situations such as burrs and faults will occur during the processing of carbon fiber boards. These are problems that are prone to occur in the processing of carbon fiber boards. So what are the solutions to these problems? This article will follow the editor of VIA New Materials to take a look.
Common problems and solutions in carbon fiber plate production and processing:
1. Errors occur in processing, resulting in insufficient precision and scrapping of carbon fiber plates. This will lead to a sharp increase in production costs and make it unprofitable to produce carbon fiber plates. At this time, it is necessary to consider the heat shrinkage of the mold before production, and then try to mark the plate processing as much as possible, so as to avoid problems. In addition, during processing, you must first check the circuit board of the machining equipment and the condition of the milling cutter. Whether the milling cutter is loose will also affect the size and specifications of the carbon fiber board.
2. Safety protection work for processing personnel. There will be debris during the processing of carbon fiber plates. During the T-adding, personnel will fly everywhere. At this time, goggles must be worn to avoid rabbit hazards. This is also during processing, everyone. The issue that will worry you is whether carbon fiber products are toxic. Carbon fiber products are not toxic, but you need to pay attention to the dust during processing.
3. Burr delamination occurs during processing, which is a problem that easily occurs during processing. On the one hand, it depends on the skill of the processing master, and on the other hand, it is the cutter head. For example, burrs are mostly caused by the cutting edge and the joint. If the platinum surfaces are not well combined and cannot cut through the carbon fiber bundles in the carbon fiber plate with one cut, burrs will appear. If the cutter head is used more often, the cutter head will be blunt, and burr delamination will easily occur. In addition, check whether the tool holder of the processing equipment is fixed properly. If it is shaking, the above situation is likely to occur.
4. If there is melting material in the corners after processing, this will generally not occur. However, if the thickness of the plate is relatively high and the cutting speed is relatively slow, such a problem will occur when the resin matrix melts and forms under high-speed operation. This When cutting, we should consider the cutting speed. We must fully understand the material of the plate we are processing, such as hardness and properties, so that we can process it with ease. When we encounter corners and need to cut, we must slow down the speed of the operation and strive to do it once. In place, it is easy to make mistakes if it is fast.
These problems can be said to often occur in carbon fiber plate processing. We have also provided corresponding solutions based on our actual operations. If you need carbon fiber processing plates, you are welcome to come for consultation.
We are a manufacturer specializing in the production of carbon fiber products. We have ten years of rich experience in the field of carbon fiber. We are engaged in the production and processing of carbon fiber products. We have complete molding equipment.
The processing machines are also complete, capable of producing various types of carbon fiber products and customizing them according to drawings. The carbon fiber board products produced are also exported to many industries and receive unanimous recognition and praise.
Post time: Sep-21-2023